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Design Release Engineer - HV Battery Structures and Enclosures

Irvine, CA

We’re ALTEN Technology USA, an engineering company that provides solutions for engineering, technology, and product development projects. For decades, we’ve been helping our clients develop products that are changing the world, whether that’s by shaping the future of space exploration, saving lives with medical devices that set a new standard of care, or creating the fully autonomous electric taxi of tomorrow. Our team of more than 600 people works across industries including aerospace, medical devices and life sciences, unmanned systems and robotics, automotive OEM and tier 1 suppliers, commercial vehicle, electric vehicles, rail, and more. Our offices across the US have different industry focuses and engage with our clients in different ways, ranging from working on-site at client facilities to performing product development at our delivery centers.
 
ALTEN Group, our parent company, has been a leader in engineering and information technology for more than 30 years. ALTEN Group operates in 30 countries across Europe, North America, Asia, Africa and the Middle East and employs more than 36,000 people, 88% of whom are engineers. The company covers the whole development cycle and offers a choice of service levels, from technology consulting to complete project outsourcing.
 
When you join ALTEN Technology USA, you join a group of people passionate about collaborating to solve some of the world’s most technical engineering challenges. Our success is tied to taking care of our employees by building relationships and providing opportunities for mentorship and career growth. We offer comprehensive benefits for all full-time employees, including medical, dental, and vision insurance; a 401(k) plan with employer matching; paid time off (PTO); paid parental leave; and mentorship to help you take your career to the next level. You don’t have to take our word for it that we are a great place to work—we were named on the 2023 Top Workplaces list thanks to feedback from our proud employees.

The primary responsibility of this role is to lead the design and optimization of HV battery packs, ensuring the successful integration of structural elements, electrical connections, thermal management, and safety features from concept through production. This position requires collaboration across multiple teams and suppliers to ensure designs meet performance, safety, and cost requirements.

Key Responsibilities:

Develop program-specific goals within the constraints of the project.
Collaborate with systems engineering to establish battery packaging design specifications.
Oversee the design of HV battery pack structure, including low and high-voltage connections, thermal management, and gas venting, ensuring the design is optimized for production readiness.
Focus on optimizing designs for factors like size, weight, durability, and cost efficiency.
Manage the integration and placement of cell modules, components, and wiring inside the HV battery, ensuring proper consideration of thermal, crash, EMC, and other relevant factors.
Work with cross-functional teams globally to align battery packaging with vehicle platform specifications, performance targets, and various attribute needs.
Guide the design and evaluation of battery components by applying engineering principles and manufacturing knowledge to achieve cost-effective solutions.
Partner with the Vehicle Architecture team to define HV battery packaging envelopes, ensuring alignment with internal component layouts, NVH requirements, safety, and rigidity criteria.
Review and support suppliers’ Design Failure Mode and Effect Analysis (DFMEA), as well as co-develop HV Battery Functional Safety standards.
Collaborate with cross-disciplinary teams, including design engineers, quality assurance, operations, and supply chain, to meet project milestones and deliverables.
Document lessons learned from assembly processes, ensuring continuous improvements are integrated into verification, testing, and certification procedures.
Provide regular progress updates, including milestones and challenges, to leadership.
Maintain strong communication and a collaborative approach with both internal teams and external suppliers.
Proactively raise significant issues to management for immediate resolution.
Qualifications:

Bachelor’s degree in Engineering or a related field.
Minimum 6 years of experience in product design and development.
At least 3 years of experience in battery structure design release, with a strong understanding of packaging requirements.
Expertise in materials selection, with knowledge of different grades, coatings, and their trade-offs.
Familiarity with HV battery safety, regulatory requirements, and relevant quality standards.
Experience with environmental testing protocols, such as IP and vibration testing.
Understanding of design-for-serviceability principles.
In-depth knowledge of high-voltage engineering, including clearance requirements, ingress protection, and relevant manufacturing processes.
Proficiency with 3DX & CATIA V5 for battery structures and enclosures design.
Strong analytical skills with experience in root cause analysis or design of experiments.
Previous experience in OEM or automotive sectors is preferred.
Design release engineering experience is highly desirable.
Proficiency in dimensional management and GD&T (Geometric Dimensioning and Tolerancing).
Familiarity with Design Verification Plans & Reports (DVP&R) and DFMEA.
Proficient in Microsoft Office tools (Word, Excel, etc.).
Bonus Skills:

Experience with internal combustion (IC) engine systems is a plus.

 

Salary Range: $90,000-111,000

The actual salary offered is dependent on various factors including, but not limited to, location, the candidate’s combination of job-related knowledge, qualifications, skills, education, training, and experience 

 

ALTEN Technology is an Equal Opportunity Employer. Our Policy is to extend opportunities to qualified applicants and employees on an equal basis regardless of an individual’s age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity/expression or veteran status.

Please beware of job seeker scams and see this important notice on our careers page for more information about our recruiting process.

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