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Energetic Material Technician

Austin, TX

Energetic Material Technician

Summary

The Energetic Material Technician supports safe, compliant, and high-quality packaging operations for energetic materials including propellants, pyrotechnics, and related components. This role performs packaging and labeling in controlled environments, working closely with Quality, Production, and EHS to meet regulatory and customer specifications. The ideal candidate brings strong situational awareness, consistency, and a safety-first mindset.

Key Responsibilities

  • Rigorously follow written procedures, job safety analyses, and company policies to ensure safe handling of energetic materials.

  • Adhere to applicable regulations and standards including OSHA workplace safety, DOT Hazmat Employee training requirements under 49 CFR 172 Subpart H, local/state permits, and company licensing.

  • Conduct packaging, labeling, and lot traceability activities per SOPs and work instructions.

  • Perform in-process checks including visual condition, packaging integrity, and count verification; record results in batch records and electronic systems.

  • Partner with Quality Assurance to resolve discrepancies, quarantine suspect material, and execute nonconformance workflows.

  • Support continuous improvement initiatives including 5S, standard work, and error-proofing; contribute to safe, orderly housekeeping of controlled areas.

  • Prepare workstations with approved tools and materials; verify calibrations and expiry status of gauges and labels where applicable.

  • Assist with routine cleaning, waste segregation per site policy, and return of excess materials following control procedures.

  • Cross-train on related non-hazard operations including incoming inspection, kitting, and documentation prep.

Qualifications

  • High school diploma or GED.

  • 1+ year experience in regulated manufacturing, laboratory, or logistics environment; defense, aerospace, chemical, or pharmaceutical preferred.

  • Ability to complete company-required certifications and internal SOP qualifications.

  • Strong attention to detail, manual dexterity, and reliable adherence to procedure.

  • Ability to read and interpret work instructions, labels, and basic technical documentation in English.

  • Must pass background check and pre-employment screenings appropriate to regulated materials handling.

  • Ability to stand for extended periods; lift and carry up to 50 lbs with proper technique.

  • Ability to work in blast-resistant or controlled environments with defined restrictions including no unauthorized electronics and strict ESD controls.

  • Tolerance for PPE use including gloves, safety glasses, and antistatic garments; occasional work in temperature-controlled areas.

  • Strict adherence to access control, cleanroom, or controlled-area protocols as applicable.

  • Employment is contingent upon successfully completing required trainings and clearances tied to regulated materials handling.

  • Compliance with all company licensing and government requirements applicable to energetic materials.

  • Travel required.

Preferred Skills

  • Prior experience with energetic materials handling or packaging in a controlled facility.

  • Familiarity with OSHA hazardous materials safety concepts and company EHS programs.

  • Experience with quality systems.

  • Comfort working in static-controlled areas and following strict access, tooling, and electronics restrictions.

  • Basic computer skills for data entry into MES/ERP or quality systems.

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