Manager - Material Flow Engineering

The Manager-Material Flow Engineering executes strategy, Planning, Design, development, and deployment/installation of in-plant logistics systems, processes, and material handling, storage infrastructure across end-to-end in-plant function (from inbound truck parking bay to internal /external warehouses, from dock to marketplace, from kitting, sequencing/auto call systems to lineside parts feeding strategies. This role is critical in developing lean agile cost-effective strategic solutions to ensure maximized seamless production from the installed production line. The ideal candidate will have a deep understanding of logistics strategies, digital technologies, proven leadership skills, and a strong conviction to launch key strategies, working with key stakeholders.

The ideal candidate brings a strategic thought process, digital transformation, strong team builder, and motivator with excellent communication capabilities both above and below his grade.

Key Responsibilities

• Collaborate with the high-performing logistics engineering team and be responsible for analyzing, designing, and optimizing logistics systems (warehousing, transportation, and distribution).
• Drive strategic initiatives, including network design, capacity planning, cost-to-serve modeling, and logistics performance improvements.
• Design and optimize warehouse layouts, material handling systems, and logistics flows using AutoCAD, simulation tools, and engineering analysis.
• Evaluate and implement automation technologies (e.g., conveyors, ASRS, AGVs, robotics) to enhance productivity and throughput.
• Collaborate with cross-functional teams, including operations, IT, procurement, and 3PL partners, to ensure alignment on logistics strategies.
• Oversee RFPs and infrastructure investments related to logistics assets, including new site development or facility expansion.
• Analyze logistics data and key performance indicators (KPIs) to identify trends, gaps, and opportunities for process improvement.
• Lead lean logistics and continuous improvement efforts, including Kaizen events and Six Sigma projects.
• Support new product introductions, plant launches, and business expansions by ensuring scalable and efficient logistics solutions.
• Ensure compliance with safety standards, environmental regulations, and corporate policies in logistics operations.

Skills

• Proven leadership and team management experience.
• Strong analytical, organizational, and communication skills.
• Ability to manage multiple projects in a fast-paced, global environment.
• High attention to detail and a proactive, solution-oriented mindset.
• Strong negotiation and vendor management skills.
• Ability to interpret technical drawings and specifications.
• Familiarity with sustainability practices and circular economy principles in packaging.
• Comfortable working with cross-functional teams and managing stakeholder expectations.
• Strategic thinking with the ability to align packaging initiatives with broader business goals.
• Experience in building and leading high-performing, cross-functional teams.
• Strong decision-making capabilities under pressure and in ambiguous situations.
• Ability to influence and drive change across departments and external partners.
• Skilled in coaching, mentoring, and developing talent within the team.
• Effective conflict resolution and stakeholder management skills.
• Demonstrated ability to lead through transformation and continuous improvement initiatives.

Minimum Qualifications

• Bachelor’s degree in industrial engineering, Supply Chain, Logistics Engineering, or a related field (preferred).
• 10+ years in the automotive industry with a strong understanding of supply chain systems and processes.
• Minimum 3+ years’ experience in Material Flow Engineering.
• General knowledge of Lean Manufacturing systems such as TPS and WCM.
• Experience in designing material flow systems for Completely Built Unit (CBU) programs.