
Paint Shop Process Manager
The Paint Shop Process Manager is responsible for the full lifecycle engineering, optimization, and technical oversight of automotive paint processes. This includes managing a skilled team to ensure the implementation of Class A surface finish standards, high first-time quality (FTQ), environmental compliance, and robust process controls across pretreatment, electrocoat, primer, basecoat, and clearcoat stages. The manager interfaces with design, production, quality, maintenance, and external suppliers to deliver a world-class, efficient, and defect-free painted bodies.
Paint Process Design & Engineering
- Lead the engineering of pretreatment, E-coat, primer, basecoat, and clearcoat systems
- Specify and buy off the design of paint booths, ovens, conveyors, and cleanroom environments
- Develop PFMEAs, control plans, and process validation procedures
- Optimize robotic presets and parameters, line speeds, flash-off timing, oven curing cycles, and robotic paths
- Follow up the process controls for all paint processes in collaboration with material suppliers, production and maintenance teams
- Buy off the design mix rooms, dosing systems, and paint circulation loops
Equipment & Automation Integration
- Collaborate with OEMs for integration of robots, reciprocators, bells, and spray guns.
- Oversee programming and path optimization for robotic paint application.
- Ensure integration of PLC, SCADA, MES, and paint shop execution systems.
- Specify and implement automation safety interlocks, vision systems, and error-proofing sensors with the creation of key performance equipment list with regards of by passes, error proofing and back up tools
- Lead Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT).
Quality Management & Defect Reduction
- Establish and monitor KPIs: FTQ, dirt count, orange peel index, DOI, gloss level, and film build variation
- Lead root cause analysis for paint defects (runs, sags, mottling, overspray, color mismatch, fish eyes, etc.)
- Lead layered process audits (LPAs), standardized work instructions, and poka-yoke mechanisms
- Manage rework and touch-up processes and reduce repaint/rejection rates
Process Control & Continuous Improvement
- Maintain DOE (Design of Experiments) for paint parameters and environmental variables (humidity, temperature, airflow)
- Utilize Six Sigma, and Lean tools to eliminate waste, variation, and inefficiency
- Calibrate and manage data from temperature profiling systems, film thickness gauges, gloss meters, etc
- Ensure stability of processes during new model launches and engineering changes
Environmental, Health & Safety (EHS) Compliance for new systems and materials
- Ensure compliance with environmental regulations (VOC limits, air permits, wastewater discharge)
- Manage hazardous material handling, storage (MSDS), and emergency response protocols
Project Management & Budget Control
- Lead capex planning, vendor selection, and project execution for new paint shop installations or upgrades and collaborate with manufacturing Engineering team.
- Track project schedules, budgets, and milestones.
- Develop cost-benefit analyses for process improvement investments
Cross-functional Coordination
- Collaborate with Product Engineering to address workability of new vehicle models
- Support the production team for throughput and availability improvements
- Interface with Quality, Maintenance, Supply Chain, and Logistics for holistic process integration
- Lead communication with paint suppliers and equipment vendors for trials, improvements, and warranties
You Bring:
Minimum Qualifications
- Bachelor’s or Master’s Degree in Mechanical, Chemical, Industrial, Mechanical or Materials Engineering
- Certifications in Six Sigma (Green Belt/Black Belt), Lean Manufacturing, or PMP are preferred
- 8+ years of experience in automotive paint shop engineering or management
- Proven track record in managing waterborne/solvent borne basecoat-clearcoat systems
- Experience with robotic painting, automation systems, and complex production environments
Technical Skills:
- Proficiency in PLC/SCADA systems
- 3D layout tools (AutoCAD, CATIA, Siemens Process Simulate)
- Data analysis tools (Minitab, JMP, Excel, Power BI)
- Familiar with ISO/TS 16949, IATF 16949, and ISO 14001
Soft Skills:
- Strong leadership, team-building, and mentoring skills
- High attention to detail and strong analytical/problem-solving mindset
- Excellent communication and cross-functional collaboration ability
Work Environment:
- Exposure to paint chemicals, solvents, and high-temperature environments (with proper PPE)
- Office and shop floor presence required (roughly 50/50 split)
- May require travel to suppliers, commissioning sites, and technical training centers
- KPIs and Performance Metrics:
- First-Time Quality (FTQ) above 95%
- Global paint appearance A class
- Defect rate control
- Paint consumption optimization (L/m²)
- Rework/repaint rate < target threshold
- Project delivery on time and within budget with zero lost working days or recordable incidents
Additional Compensation and Benefits: Lucid offers a wide range of competitive benefits, including medical, dental, vision, life insurance, disability insurance, vacation, and 401k. The successful candidate may also be eligible to participate in Lucid’s equity program and/or a discretionary annual incentive program, subject to the rules governing such programs. (Cash or equity incentive awards, if any, will depend on various factors, including, without limitation, individual and company performance.)
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