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Machine Operator - 3rd Shift

Hamptonville, North Carolina

Location:   Hamptonville, NC              

Lydech is proud to be an equal opportunity workplace and is an affirmative action employer.

The Thermal Acoustical Solutions Segment offers a full line of innovative engineered products to assist in noise and heat abatement within the automotive and industrial markets. The business manufactures acoustical damping and thermal insulating solutions comprised of fiber and metal based composite product constructions. These products are typically found in the interior (dash insulators), underbody (wheel well, fuel tank, exhaust) and under hood (engine compartment) of passenger vehicles, heavy duty trucks, recreational vehicles as well as in other industrial applications. The segment employs approximately ~1400 employees with operations in the U.S., Germany, France, and China.

Job Summary:

Responsible for safe and effective operation of equipment and tools and for practicing safe working habits at all times. Coordinates Line Operator assignments within the work cell to meet customer quality requirements per control plans/standard operating procedures, customer deliveries, quality, production rates and 6S standards.  Keep line Hour by Hour boards, downtime issues and other data current, and assist with die sets.   

Duties and Responsibilities:

  • Verify all safety devices are operating correctly at start of each shift using safety check off list.
  • Report all safety concerns to Team Leader / Shift Manger / Maintenance
  • Immediately report any unsafe act or condition.
  • Operate and maintain the machines according to the priorities established by the Supervisor.
  • Comply with all Standard Operating Procedures (SOP), Control Plans and work instructions related to the production area including correct material, instructions and quality.
    • Ensures that Line Operators are also operating within compliance.
  • Verify equipment control settings are in compliance with Control Plan prior to line operation.
  • Under the direction of the Team Leader, lead and direct members of the production line.
  • Responsible for the operation of equipment and production of product as follows:
  • Part number and quantity of product to meet schedule requirements provided by Team Leader.
  • The product meets the design and quality specifications.
  • The product is packed and labeled in accordance with the Control Plan.
  • Equipment is operated and maintained in accordance with SOP / Control Plan.
  • Ensure Line Hour-By-Hour production board data is always current.
  • Ensure line is staged with proper materials prior to die sets and assist die setters as needed.
  • Type and quantity of product built that will support the shipping schedule as provided by the Team Leader/Kanban.
  • Meet the customer’s quality requirements through the inspection of product according to the SOP.
  • Ensure line is properly fed with either raw materials or work-in-process at all times.
  • Troubleshoot problems that may impact productivity, scrap or product quality. Immediately inform Team Leader of actions taken or risk of below target performance.
  • Lead in setting up lines. Check all line settings in Control Plan; document any changes needed and give them to the Supervisor.
  • Develop and maintain open lines of communication with the rest of the line so that off-target performance is immediately recognized and addressed.
  • Complete Cell Production Form correctly for each order produced at the end of the production run or shift, whichever is sooner.
  • Properly dispose of all scrap and waste material.
  • Be the Champion of 6S to ensure work cell and surrounding areas are clean and well organized at all times.
  • Ensure the safe operation of equipment and tools and practice safe working habits at all times including team members.
  • Assist with training of Line Operators.
  • Cross train on other production lines to maximize operating flexibility.
  • Perform basic Oracle transactions - - accountable for accurate reporting of materials used, scrap and good piece counts.

Required Experience, Education, Skills, and Abilities for Consideration as a Candidate:

  • Must be able to read and understand English.
  • Must possess good math skills.
  • Knowledge of Oracle and QI Analyst preferred.

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