Assembly Process Engineer

ABOUT ONE

To transition away from fossil fuels, the world needs innovative and affordable technology. That’s why Our Next Energy (ONE) is accelerating the world’s progress toward net zero emissions and electrification by doubling the range of electric vehicles, prioritizing safety and building a sustainable U.S. supply chain.

Founded in 2020, ONE designs and manufactures energy storage solutions for vehicles, renewables and the grid that use safe, sustainable LFP chemistry based on abundant iron. ONE is headquartered in Novi, Michigan with offices in Fremont, CA. In 2024, ONE will start battery production at the ONE Circle Gigafactory in Van Buren Township, Michigan.  

ONE is looking for a wide variety of innovators to help us engineer, test, improve, manufacture and market our technology. Join the #ONETeam today and be part of Forbes #3 “Best Startups to Work For” in 2023.

ONE team members are transforming the energy storage industry worldwide. The future will arrive faster if we build it together. Visit www.one.ai/careers for more information.

Position Overview

This position will partner with the project team to oversee the start-up and launch of the facility. The position will own selected elements of the Cell Manufacturing Process and will drive continual process improvement. Responsibilities will include a mix of day-to-day, medium-term, and long-term improvement. 

       Primary Responsibilities

• Collects production data and applies standard scientific and statistical methods to analyze, document, and diagram production processes.
• Monitoring and measurement of manufacturing processes
• Control of non-conforming product
• Internal audits
• Train operators and technicians in use of analytical equipment, in testing methods, and in the application of SPC
• Daily, assess quality performance issues, set priorities, engage the required resources, and execute corrective/preventive action.
• Daily, anticipate performance issues, and develop effective mitigation and contingency plans.
• On a routine basis, monitor and analyze Process data, identify issues, and take action to ensure the plant delivers on its production commitments and continually improves
• Engage daily with operators and technicians to identify opportunities and to drive improvement.
• Actively monitor compliance with the manufacturing processes and engage in correcting non-compliances
• Own short-term and mid-term improvement projects in support of the plant strategy, applying the best available methodologies and tools
• Ensure that improvement is anchored, and that knowledge is effectively shared and retained
• Partner with the Manufacturing Engineers to: Drive the PFMEA development, perform root cause analyses and continuously improve the robustness of control plans
• Partner with the Operations function to create a climate of rigorous operational discipline, continuous improvement, and daily learning.
• Develops and optimizes continuous production and battery cell assembly manufacturing processes to achieve the output, quality, and cost goals of the organization.

Key Knowledge, Skills, Abilities, and Attitudes

• Planning and organizing skills
• Strong work ethic
• High level of initiative and assertiveness
• Analysis, judgment, problem solving, and decision-making skills
• Flexibility and independence
• Interpersonal skills, with proven ability to act hands-on and to work directly with the Operations Team
• Thorough knowledge of statistical techniques and production improvement methodologies
• Results focused and committed to excellence
• Committed to integrity and to the team, offering a participative and open style
• Strong sense of ownership and accountability
• Strong sense of urgency, thriving in a dynamic environment
  
  Required Credentials
• S. degree in engineering, or equivalent
• Experience in a process-related role preferred
• Battery assembly manufacturing experience preferred
• Working knowledge and understanding of engineering software

        Preferred Credentials

• Experience with coating web-based substrates
• Familiarity with Stacking and Electrolyte Process
• Start-up experience
• Experience with continuous processes
• Six Sigma Green Belt
• APQP