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Process Engineer

Greater Louisville, KY Area

Sustainable Talent is looking for a seasoned Process Engineer to support our client's growing team! This is a W-2 full-time Direct Hire position based in the Greater Louisville, KY area. We offer competitive pay based on factors like experience, education, location, etc. and provide full benefits, PTO, and amazing company culture! Experience with casting and or machining is required.

 

Key Responsibilities:

Process Development & Optimization:

  • Develop, document, and refine manufacturing processes to enhance productivity, quality, and cost-effectiveness.
  • Lead continuous improvement initiatives using lean manufacturing and Six Sigma tools.
  • Troubleshoot production issues and implement root cause solutions.

Tooling & Equipment Support:

  • Work with cross-functional teams on equipment selection, setup, and validation.
  • Collaborate with tooling teams on tool design and improvements for manufacturing efficiency.

Quality & Compliance:

  • Monitor process stability and product quality using SPC and other statistical tools.
  • Support quality assurance activities to ensure compliance with IATF 16949 and other relevant standards.
  • Conduct process audits and participate in FMEA and control plan development.

Project & Product Launches:

  • Support the launch of new products and engineering changes by developing robust processes and work instructions.
  • Participate in design reviews and provide input on manufacturability.

Safety & Environmental Compliance:

  • Ensure processes meet all safety, health, and environmental regulations.
  • Promote a culture of safety and continuous improvement within the manufacturing team.

 

Qualifications:

  • Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or a related discipline.
  • 2–5+ years of experience in a process engineering or manufacturing role, preferably within the automotive industry.
  • Experience with casting processes (high pressure, low pressure, gravity, etc) and or machining is required.
  • Strong analytical, problem-solving, and project management skills.
  • Working knowledge of lean manufacturing tools (e.g., 5S, Kaizen, Value Stream Mapping).
  • Excellent communication skills and ability to work in cross-functional teams.

 

Preferred Skills:

  • Familiarity with die casting equipment and process simulation software (e.g., MAGMASOFT, FLOW-3D) is a plus.
  • Exposure to GD&T, control plans, and APQP documentation.
  • Six Sigma certification or lean manufacturing training is advantageous.

 

Working Conditions:

  • Primarily based in a plant environment with occasional travel to other facilities or suppliers.
  • May require standing, walking, and interaction with machinery in a production setting.
  • Ability to work on different shifts (days, evenings, nights)

 

Sustainable Talent is a M/F+, disabled, and veteran equal employment opportunity and affirmative action employer.

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