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Wire EDM Engineer

Hickory, North Carolina, United States

US Conec, Ltd.

Engineering Innovation. Precision Plastics. Powering AI.

US Conec, Ltd. is a trusted, global company that prides itself on engineering excellence—creating innovative connectivity solutions that support today’s most important technologies. We foster a friendly, inclusive culture that values teamwork, creativity, and mutual respect. At US Conec, you’ll find real opportunities to grow and make a meaningful impact in a company that genuinely cares about its people and its customers. With competitive compensation, excellent benefits, and a supportive environment, this is a place where you can build your future—whether your interests lie in manufacturing, engineering, operations, or beyond.

 

Wire EDM Engineer

Overview

US Conec is seeking a highly skilled Machining Engineer to join our precision tooling team. In this role, you’ll lead ultra-precision wire EDM operations to produce injection mold components with tolerances down to the sub-micron and nanometer level. You’ll work with hard metals like carbide and tool steels, collaborating with design and metrology teams to ensure dimensional accuracy, manufacturability, and tooling reliability across the production lifecycle.

 

Responsibilities

Program, set up, and operate wire EDM machines to achieve ≤±1 µm tolerances
Select electrodes, wire types, and flushing strategies to optimize surface finish and cycle time
Create and refine CAM programs using ESPRIT and 3D CAD tools (AutoDesk Inventor)
Develop thermal stability processes including fixture design and temperature compensation
Collaborate with mold and die designers to adjust prints for true position and shrinkage
Build and qualify electrodes and fixtures for precision machining
Perform final inspections using CMM, laser micrometers, air gauges, and profilometers
Implement SPC/CPK, corrective actions, and standard work procedures
Lead DOE and Kaizen initiatives to improve tolerance capability and reduce burn time
Support toolroom operations for new builds, ECNs, and urgent repairs

 

Must Haves

Bachelor’s degree in mechanical or manufacturing engineering
3–7+ years of experience in precision wire EDM for mold/die or high-accuracy parts
Proven ability to hold ≤±1 µm features; experience with sub-micron/nanometer-class positioning
Expertise in machining hard metals (e.g., carbide, H13, M2, PM steels)
Proficiency in CAM programming, GD&T, and tolerance stack-up analysis
Hands-on experience with metrology tools including CMM and laser micrometry
Ability to read mold/tooling drawings and understand injection molding components
Knowledge of fixture design, thermal management, and precision workholding
Preferred: Moldflow analysis, sinker EDM, and basic CNC milling/grinding

 

What We Offer

Competitive compensation based on experience and precision skill level
Comprehensive health, dental, and vision insurance plans
Paid time off and holidays to support work-life balance
401(k) retirement savings plan with employer match
A collaborative, innovation-driven culture
Opportunities for cross-training and advancement
Inclusive workplace with reasonable accommodations for qualified individuals

 

 

Join US Conec today and be part of a team that values each other, promotes innovation and growth, and strives to exceed customer expectations in everything we do. 

 US Conec is proud to be an Equal Opportunity Employer. We celebrate diversity and are committed to creating an inclusive environment for all employees. We consider all qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, gender expression, national origin, age, disability, protected veteran status, or any other legally protected characteristics

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