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Forge and Foundry Simulation Engineer

Kokomo, Indiana, United States

We’re ALTEN Technology USA, an engineering company that provides solutions for engineering, technology, and product development projects. For decades, we’ve been helping our clients develop products that are changing the world, whether that’s by shaping the future of space exploration, saving lives with medical devices that set a new standard of care, or creating the fully autonomous electric taxi of tomorrow. Our team of more than 600 people works across industries including aerospace, medical devices and life sciences, unmanned systems and robotics, automotive OEM and tier 1 suppliers, commercial vehicle, electric vehicles, rail, and more. Our offices across the US have different industry focuses and engage with our clients in different ways, ranging from working on-site at client facilities to performing product development at our delivery centers.
 
ALTEN Group, our parent company, has been a leader in engineering and information technology for more than 30 years. ALTEN Group operates in 30 countries across Europe, North America, Asia, Africa and the Middle East and employs more than 36,000 people, 88% of whom are engineers. The company covers the whole development cycle and offers a choice of service levels, from technology consulting to complete project outsourcing.
 
When you join ALTEN Technology USA, you join a group of people passionate about collaborating to solve some of the world’s most technical engineering challenges. Our success is tied to taking care of our employees by building relationships and providing opportunities for mentorship and career growth. We offer comprehensive benefits for all full-time employees, including medical, dental, and vision insurance; a 401(k) plan with employer matching; paid time off (PTO); paid parental leave; and mentorship to help you take your career to the next level. You don’t have to take our word for it that we are a great place to work—we were named on the 2023 Top Workplaces list thanks to feedback from our proud employees.

Key Responsibilities

Simulation Activities:

  • Use Foundry Simulation Software like Magmasoft/Autodesk to analyze casting processes and provide optimization, including Thermal Distribution, Solidification, and Scrap Reduction.

Process Optimization:

  • Cross-functional meetings with the foundry team members to implement simulation-driven improvements, enhancing efficiency and reducing defect rates.
  • Part Design & Improvements:
  • Ability to compile, predict, and interpret data from various sources (simulation, FEA, deviation reports, etc.) to validate and improve casting parameters.

Tooling & Design Support:

  • Support to develop 3D models and core designs to enhance manufacturability.

Project Management:

  • Track key activities and key performance indicators related to the Simulation Role and oversee these processes as per the defined timeline.

Issue Resolution:

  • Take ownership of the key issues during the simulation phase of the launch and resolve them by working with stakeholders, understanding the issue management process and governance.

Qualifications

Education

  • Bachelor's in Mechanical Engineering, Metallurgy, or Manufacturing Engineering (or equivalent experience).
  • Foundry Engineering Experience: Preferably in High Pressure Die-Casting (HPDC) – 3+ years.
  • Simulation Software Experience: Hands-on experience in Foundry Simulation software – 2+ years of Magmasoft or equivalent.

Process Engineering:

  • Experience in defect analysis, scrap reduction, and quality improvement – 4+ years.
  • Project Management & Analytics: Experience with analytics and Six Sigma principles – 4+ years.
  • CAD & 3D Modeling: Knowledge of 3D modeling, CAD software – 2+ years.

ALTEN Technology is an Equal Opportunity Employer. Our Policy is to extend opportunities to qualified applicants and employees on an equal basis regardless of an individual’s age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity/expression or veteran status.

Please beware of job seeker scams and see this important notice on our careers page for more information about our recruiting process.

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